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How to make quick estimate of the 100 MW Coal Fired Power Plant

Time:2015-06-30 13:31:58 Auther: Ailsa from ZG Boiler


Energy Content in Coal

The basic function of the power plant is to convert energy in coal to electricity. Therefore, the first thing
we should know is how much energy there is in coal. Energy content of coal is given in terms of
KiloJoules (kJ) per Kilogram (kg) of coal as the Gross calorific value or the Higher heating value
(HHV) of coal. This value can vary from 10500 kJ/kg to 25000 kJ/kg depending on the quality and type of the coal.

You should have an idea of the type of coal, or the source or mine from where the the plant gets the coal. Published data about the sources, mines, regions or the procurement data gives an idea about the HHV of coal. For this example we use a HHV of 20,000 kJ/kg.


Energy conversion takes place in two stages.

1. The first part of the conversion is efficiency of the boiler and combustion. For this example we take 88 % on an HHV basis that is the normal range for a well-optimized power plant.

2. Second part is the steam cycle efficiency. Modern Rankine cycle, adopted in coal fired power plants, have efficiencies that vary from 32 % to 42 %. This depends mainly on the steam parameters. Higher steam perssure and temperatures in the range of 600 ° C and 230 bar have efficiencies around 42 %. We assume a value of 38 % for our case.


Heat Rate

Heat rate is the heat input required to produce one unit of electricity. (1 kw hr)

1.One Kw is 3600 kJ/hr. If the energy conversion is 100 % efficient then to produce one unit of electricity we require 3600 kJ. 

2.After considering the conversion efficiency in a power plant we require an heat input of (3600 / 33.44% ) 10765 kJ/ kw hr.

Coal Quantity

Since coal has a heat value of 20,000 kJ/kg, for producing one we require (10765 / 20000) 0.538 kg of coal. This translates to (0.538 x 100 x 1,000) 53800 kg/hr (53.8 T/hr) of coal for an output of 100 MW.

Coal Cost

Basic cost of coal depends on the market conditions. Transportation costs, regional influences and government taxes are also part of the cost. Coal trader’s web sites give base prices in the international market.

1. We take a coal price of around 65 $ / Ton.

2. The cost of coal consumed by 100 MW power plant is (53.8 x 65) 3497 $ /hr

3. A 100 MW unit produces 100,000 units of electricity. So the cost of coal per unit of electricity is (3497/100,000) 3.5 cents per unit. 


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